Packaging machines are automated systems used to package products quickly, accurately and consistently. Different machines are designed to handle particular products, materials and production requirements.
Companies use automated packaging systems to improve consistency while processing larger quantities of products. Common users include food manufacturers, pharmaceutical companies, industrial producers, consumer goods businesses, logistics providers and retailers.
Common Types of Packaging Equipment
Different packaging operations require different types of machinery.
Shrink Wrapping Machines
Shrink wrap machines place film around a product before heat contracts the material tightly around it.
These machines are suitable for many food, beverage, retail and industrial applications.
Flow Wrapping Machines
Flow wrappers wrap products in a continuous film and create seals along the pack and at each end.
They are widely used for bakery products, confectionery, fresh produce, medical products and consumer goods.
Vacuum Packaging Machines
Vacuum packaging machines remove air from the pack before sealing it. This can support longer shelf life and reduce exposure during storage.
Vacuum Chamber Machines
Vacuum chamber machines can package foods, liquids and manufactured parts where a secure vacuum seal is needed.
Carton and Case Packaging Machines
Carton sealing and case packaging machines close cartons automatically and prepare goods for distribution.
Manufacturers often link different machines together within an integrated packaging line.
Production Benefits of Packaging Machinery
Modern packaging machinery provides several operational benefits.
Increased Production Speed
Automated equipment increases packaging speed compared with manual processes. This helps businesses process larger production volumes.
Uniform Pack Quality
Each item passes through a controlled and repeatable packaging process. This produces uniform packs and dependable seals.
Less Manual Handling
Automation reduces the amount of manual handling required. Employees can then focus on other production duties.
Better Protection During Storage and Transport
Packaging can protect products from dust, moisture, contamination and damage during storage and transport.
Reduced Material Waste
Automated controls help reduce excess use of film, cartons and other materials. This can improve control over packaging material use.
Who Uses Packaging Machinery?
Packaging machines are used across a wide range of industries.
Common industries include:
- Food production
- Beverage production
- Pharmaceutical manufacturing
- Medical device production
- Cosmetics
- Domestic goods
- Industrial manufacturing
- Engineering production
- Electronics
- Retail and distribution
Machine selection varies according to product shape, size, sensitivity and distribution conditions.
How Do You Choose Packaging Machinery?
Choosing the right packaging machinery depends on several practical factors.
Points to review include:
- Production volume
- Product size and shape
- Packaging materials
- Available floor space
- Compatibility with current equipment
- Future production growth
- Servicing needs more info
- Operator usability
Selecting machinery for current demand and expected growth can reduce the need for early replacement.
When Should You Upgrade Your Packaging Machines?
An upgrade may be needed when existing equipment begins restricting output.
Signs that an upgrade may be beneficial include:
- Increasing customer demand
- Slow packaging speeds
- Variable pack presentation or seals
- Increasing manual packing costs
- Frequent equipment downtime
- Expanding production lines
An updated system can help remove slow points from the packaging process.
Can Packaging Machinery Be Integrated Into Existing Production Lines?
Yes. Current packaging machines can often be linked to systems already in place.
Compatible equipment may include conveyors, weighing systems, filling machines, labelling equipment, inspection systems and palletising machinery.
Connected machinery creates a continuous production process with less operator intervention.
Commercial Benefits of Packaging Automation
Automated packaging machines provide several commercial and operational advantages.
Benefits include:
- Increased packaging capacity
- More uniform pack quality
- A more consistent finished appearance
- Lower production costs
- Greater production flexibility
- Improved workplace efficiency
- Reliable product protection
- Repeatable seal performance
For businesses with growing production, automation can provide measurable productivity gains.
Packaging Machine Maintenance
A planned maintenance programme can protect equipment performance and reduce wear.
Routine tasks should include:
- Regular cleaning
- Scheduled servicing
- Checks on moving components
- Replacing worn components
- Regular equipment calibration
- Training for machine operators
- Following manufacturer servicing schedules
Preventative maintenance also helps reduce unexpected downtime.
Kempner Packaging Machines
Kempner has supplied packaging equipment and packaging materials across the UK for over five decades.
The company supplies individual packaging machines as well as connected packaging solutions suitable for small, medium and large production environments.
Kempner also provides installation, commissioning, servicing and ongoing technical support. These services are intended to keep packaging systems operating consistently.
Packaging Machine FAQs
What Do Packaging Machines Do?
These machines prepare products for warehousing, distribution or sale by automating key packaging stages.
What Industries Use Packaging Machinery?
Packaging equipment is used across manufacturing, healthcare, food production, retail and distribution.
Can Packaging Machines Increase Production?
Yes. Packaging machinery can raise output without sacrificing packaging consistency.
Can Packaging Machinery Be Customised?
Yes. Many systems can be adapted to suit particular products, production volumes and packaging requirements.
What Is the Difference Between Packaging Machines and Packaging Lines?
An individual machine usually carries out a single packaging process.
Packaging lines connect separate pieces of equipment to create an integrated production process.